Highly selective porous separator with thin skin layer for alkaline water electrolysis

Abstract

© 2022Advanced porous separators with thin selective skin layers to reduce the hydrogen permeation are developed for applications in alkaline water electrolysis. A thin skin layer based on crosslinked polyvinyl alcohol (cPVA) is fabricated on a porous substrate by a facile and scalable ultrasonic spray coating process. As the number of ultrasonic spraying cycles increases, the resulting separator demonstrates a decrease in the large-diameter pore fraction, an increase in the bubble-point pressure, and a reduction in the hydrogen permeability without a significant increase in the areal resistance. As a result, the optimized separator with a cPVA skin layer combines a low ionic resistance of 0.267 Ω cm2, a high bubble point pressure of 2.71 bar, and a low hydrogen permeability of 1.12 × 10−11 mol cm−2 s−1 bar−1. The electrolytic cell assembled with cPVAZ-30 achieves current densities of 861 mA cm−2 and 1890 mA cm−2 at 2.0 V and 2.6 V, respectively, in a 30 wt% KOH electrolyte solution at 80 °C.